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Pallet racking safety doesn’t stop at the steel. One of the most common causes of racking damage, product loss, and workplace incidents is how stock is placed on the racking , not the racking itself. Even a fully compliant, well-maintained racking system can become unsafe if loads are unstable, uneven, or poorly stacked. During inspections, we regularly find issues that stem from everyday storage practices rather than structural failure. This blog looks at load stability and

As part of our commitment to warehouse safety and compliance with AS 4084:2023 , here are the real-world issues we uncover most often during inspections. These are not hypothetical—these are the very problems we consistently document and address: 1. Damaged Uprights and Frames Look for dents, bends, twists, or buckling in the vertical frames—especially on the front face. Even minor deformations can exceed safety thresholds and risk non-compliance. These typically result from

If you’re running a warehouse or storage facility, ensuring your pallet racking is safe and compliant is essential. One of the most common questions we get is: “How much does a pallet racking inspection cost?” Understanding what influences the price can help you plan your budget and avoid unexpected costs. Factors That Affect Inspection Pricing Several factors determine the cost of a pallet racking inspection: Size of the Warehouse More racks mean more time is required for a

There’s an old saying — “a poor man pays twice.” In the world of pallet racking, this couldn’t be more accurate. We regularly carry out inspections on racking that has already been “inspected” by someone else, only to discover multiple non-compliant issues that were completely missed. The unfortunate reality is that not all inspections are equal , and just because your racking has been looked at doesn’t automatically mean it’s safe or compliant. The Problem with “Cheap and

Pallet racking takes a beating in busy warehouses. Forklifts, heavy loads, and constant movement all add up — and over time, small knocks can turn into big problems. During our inspections, we see a few types of damage pop up again and again. The good news? Most of them are easy to prevent once you know what to look for. 1. Bent or Damaged Uprights This one’s at the top of the list. Forklifts brushing or bumping uprights can cause dents or bends that reduce the rack’s load ca

When it comes to pallet racking, most people immediately think about forklifts, beams, and keeping operations moving smoothly. But there’s another side to pallet racking safety that’s just as critical: the legal and insurance obligations . Failing to maintain and inspect your racking system isn’t just a matter of compliance with Australian Standards — it can have serious consequences if something goes wrong. Australian Standards and Workplace Law In Australia, pallet racking

Pallet racking is the backbone of any efficient warehouse, but there’s a surprising amount of confusion surrounding it. From how much weight it can hold to the “right” way to inspect it, myths abound. Let’s separate fact from fiction and set the record straight. Myth 1: All racking is the same Reality: Not all pallet racking is created equal. Differences in brand, material quality, beam design, and load capacity mean that one racking system might be perfect for your warehous

A Pallet Racking collapse is one of the most serious incidents that can occur inside a warehouse. Beyond the obvious safety risks, a failure can trigger an avalanche of legal, financial, and insurance consequences that many businesses simply aren’t prepared for. And here’s the part many people don’t realise: If your racking system fails, the responsibility almost always lands on the business owner or operator — not the installer, not the forklift driver, and not the person w

The base plate is one of the most important components in a pallet racking system. It anchors the upright frames to the floor, providing stability and helping the rack resist tipping or collapse under load. Proper installation, including the correct number of anchors, is essential for compliance with AS 4084:2023 – Steel Storage Racking . What Are Frame Base Plates? Frame Base Plate Frame base plates are steel plates fixed to the bottom of pallet racking uprights. They distri

When it comes to pallet racking safety, beams are one of the most critical components. They carry the weight of your pallets day in and day out. Over time, beams can bend under load—a little bending is normal, but too much deflection is a clear sign of danger. That’s why beam deflection is a key check during any pallet racking inspection. What Is Beam Deflection? Pallet Racking Beams Beam deflection is the amount a beam bends when loaded. There are two main types of deflectio

Your pallet racking works hard every single day, and just like any piece of equipment, it can wear down over time. The good news? Most serious issues don’t happen overnight. They usually start small, and with the right eye, you can spot them before they turn into dangerous or expensive problems. Here are some of the most common early warning signs to look for during your day-to-day warehouse operations: 1. Dents and Bends in Uprights or Braces Even a small knock from a forkl

When we talk about pallet racking damage, people often think of big forklift collisions or overloaded beams — but in reality, most wear and tear comes from everyday warehouse practices that seem harmless at first. Over time, these small actions add up, slowly weakening the structure of your racking system and increasing the risk of a serious failure. Let’s take a closer look at some of the most common causes of long-term racking damage and how to prevent them. 1. Forklift Co

An inspection of your pallet racking system is not just a safety routine—it’s a thorough review to ensure everything is safe, compliant,...

Pallet racking systems are designed to last for many years — but when installed in wet or corrosive environments , their lifespan can...

Getting ready for a pallet racking inspection might sound simple — and it usually is — but a little preparation goes a long way. Whether...

When it comes to warehouse safety, one of the most overlooked risks is the potential for stock to fall from the back of pallet racking....

One of the most common questions we’re asked is whether clients can install their own pallet racking. The short answer is yes — you can...

From time to time, warehouse operators come across pallet racking frames that have been spliced together — usually to extend the height...

During pallet racking inspections, one of the most common — and most serious — issues we come across is beams that have been drilled...

An inspection doesn’t end with just a report — it’s about making sure your pallet racking is safe, compliant, and ready to keep working...