Welcome to the Technical Information Category

Deep dive into the technical stuff...

When it comes to pallet racking safety, sometimes the basics aren’t enough. That’s where our Technical Informationcategory comes in. Here, we’ll go beyond general advice and take a closer look at the detailed requirements, calculations, and standards that keep your racking systems safe and compliant.

What You Can Expect

In this section of our blog, we’ll be covering the more technical aspects of pallet racking inspections, including:

• Beam DeflectionHow to measure beam deflection, what the allowable tolerances are under AS 4084:2023, and why even a small amount of sag can indicate overloading or damage.

• Frame DamageThe correct way to assess dents, twists, and bends in uprights, including how inspectors determine if damage is within “green,” “amber,” or “red” risk categories.

• Anchoring and BaseplatesWhy correct anchoring is critical, what Australian Standards require, and what can go wrong when baseplates are left unanchored or floor damage occurs.

• Safety Clips and ConnectorsThe role of beam locking devices in preventing accidental dislodgement, and why missing or incorrect clips are a serious compliance issue.

• Signage and Load RatingsThe details of what must appear on racking signage, how load ratings are determined, and why correct signage is a legal requirement under AS 4084.

• Technical Drawings and DocumentationWhy up-to-date technical drawings are essential for inspections, and how they ensure your racking system matches its original design specifications.

Why It Matters

This category is designed for warehouse managers, safety officers, and anyone responsible for compliance. Understanding the technical details not only keeps your staff safe, but also protects your business from liability, fines, and costly downtime.

Over the coming weeks, we’ll break down each of these technical topics into clear, practical guides. Whether it’s calculating deflection or assessing frame tolerances, we’ll give you the knowledge to understand how inspections are carried out and why they matter.

At Pallet Racking Inspections, we believe safety comes from both regular inspections and education — and this Technical Information category is here to provide exactly that.